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Synthetic Flavour Juice Plant in Tonk

Synthetic Flavour Juice Plant - Synthetic Flavour Juice Plant Setup in Tonk

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Product Description: Specifications:
Cavity 2, 4 and 6 Cavity
Bottle Size 50 Ml to 2 Lr
BPH 1400 to 7000 BPH
Raw Material PET
Voltage 410 V
Running Load 7 W - 14 W

At BMR Machinery, we are a trusted synthetic flavour juice plant manufacturer in Tonk with more than 10 years of proven expertise. We specialize in designing, manufacturing, and delivering complete synthetic flavour juice plant setups in Tonk that ensure consistent quality, high production efficiency, and cost-effectiveness.

Our synthetic flavour juice plant solutions in Tonk are engineered with advanced technology to meet the growing demand for fruit-based beverages, soft drinks, and flavored juices. Whether you are setting up a new unit or expanding your production line, BMR Machinery provides turnkey solutions tailored to your requirements in Tonk.

Why Choose BMR Machinery for Synthetic Flavour Juice Plant Setup in Tonk?

  • Over 10 years of experience as a synthetic flavour juice plant manufacturer in Tonk
  • Expertise in complete synthetic flavour juice plant setup from start to finish
  • Energy-efficient and durable machinery
  • Easy maintenance and long service life
  • Customizable solutions for small, medium, and large beverage manufacturers in Tonk

Key Features of Our Synthetic Flavour Juice Plant in Tonk

  • High-capacity production with minimal wastage
  • Hygienic design ensuring food safety standards
  • Fully automated or semi-automatic operations available
  • Low power consumption and reduced operational costs
  • Compatible with multiple juice flavours and packaging types

Applications of Synthetic Flavour Juice Plant in Tonk

Our synthetic flavour juice plant in Tonk is widely used for producing:

  • Mango flavour juice
  • Orange flavour juice
  • Cola and synthetic soft drinks
  • Mixed fruit flavour drinks
  • Packaged flavoured water

BMR Machinery – Complete Synthetic Flavour Juice Plant Setup in Tonk

At BMR Machinery, we not only manufacture machinery but also provide synthetic flavour juice plant setup services in Tonk. From planning and installation to staff training and after-sales support, we ensure your business runs smoothly and profitably.

Machines Used in Synthetic Flavour Juice Plant in Tonk

When setting up a Synthetic Flavour Juice Plant in Tonk, one of the most important factors is the selection of the right machines. At BMR Machinery, we specialize in providing complete Synthetic Flavour Juice Plant setup in Tonk with high-quality, durable, and efficient machines. With over 10 years of experience in the beverage industry, we ensure that every machine in a Synthetic Flavour Juice Plant in Tonk is designed for smooth production, consistent quality, and cost efficiency.

Main Machines Used in Synthetic Flavour Juice Plant in Tonk

1. Sugar Syrup Preparation Machine in Tonk

The first step in a Synthetic Flavour Juice Plant in Tonk is sugar syrup preparation. This includes:

  • Sugar Dissolving Tank
  • Syrup Filter Press
  • Blending Tank

These machines ensure that sugar syrup is properly mixed and filtered in Tonk before adding synthetic flavours.

2. Mixing and Blending Machines in Tonk

The core of the Synthetic Flavour Juice Plant in Tonk is the mixing section. It consists of:

  • Flavour Mixing Tank
  • Agitator with Homogenizer
  • Pasteurizer

These machines mix synthetic flavours, colors, and preservatives into the syrup in Tonk, ensuring a uniform and high-quality juice product.

3. Juice Filling and Packaging Machines in Tonk

No Synthetic Flavour Juice Plant in Tonk is complete without an efficient filling and packaging line. The main machines include:

  • Bottle Washing & Rinsing Machine
  • Juice Filling Machine
  • Bottle Capping Machine
  • Labeling Machine
  • Shrink Wrapping or Carton Packing Machine

These machines guarantee hygiene, accuracy, and speed in bottling the synthetic flavour juice in Tonk.

4. Utility Machines in Synthetic Flavour Juice Plant in Tonk

Every Synthetic Flavour Juice Plant in Tonk requires supporting utilities for smooth operation. These include:

  • Water Treatment Plant (RO + UV + Ozonator)
  • Air Compressor
  • Boiler/Steam Generator
  • Chilling Plant

These machines ensure purified water, proper sterilization, and cooling in Tonk – which are critical for juice quality.

5. Quality Control Machines in Tonk

To maintain consistency, a Synthetic Flavour Juice Plant in Tonk also uses laboratory equipment such as:

  • pH & TDS Meters
  • Viscosity Measuring Instruments
  • Microbiological Testing Units
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Manpower Requirement for Synthetic Flavour Juice Plant in Tonk

Manpower required for a Synthetic Flavour Juice Plant in Tonk depends on plant capacity, automation level, and production scale. Below is a breakdown:

1. Small-Scale Synthetic Flavour Juice Plant in Tonk (1,000 – 3,000 bottles/hour)

  • Machine Operators: 2–3
  • Helpers/Packaging Staff: 4–5
  • Quality Control Staff: 1
  • Supervisor: 1

Total: 8–10 people

2. Medium-Scale Synthetic Flavour Juice Plant in Tonk (5,000 – 10,000 bottles/hour)

  • Machine Operators: 4–5
  • Helpers/Packaging Staff: 8–10
  • Quality Control & Lab Technicians: 2
  • Maintenance Staff: 2
  • Supervisor/Shift Incharge: 1–2

Total: 18–22 people

3. Large-Scale Fully Automatic Synthetic Flavour Juice Plant in Tonk (15,000+ bottles/hour)

  • Machine Operators: 3–4 (automation reduces manual handling)
  • Helpers/Packaging Staff: 6–8
  • Quality Control & Lab Technicians: 3–4
  • Maintenance & Utility Engineers: 3–4
  • Supervisor/Production Manager: 2–3

Total: 20–25 people

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